Project Context项目背景 / 04
Electromagnetic Suspension Kiln Heating System电磁加热悬浮系统
Mechanical design of an electromagnetic suspension heating system, linking equipment layout and cyclone geometry with engineering calculations and numerical analysis. The displayed C1 cyclone model and feeding-and-heating simulation provide a view into the broader theoretical system design.电磁加热悬浮系统的机械设计课题，将设备布置、旋风筒几何与工程计算、数值分析联系起来。页面展示整体理论设计中的 C1 旋风筒模型和进料加热仿真材料。
I designed this system on my own, including the calculations and a preliminary COMSOL simulation.这套系统由我独立设计，包括相关计算和 COMSOL 初步仿真。
Drawings and models from company and client projects are processed versions, adapted to protect confidentiality. Academic design materials are my own original work. Conceptual models and simulations are preliminary studies, not validated results.公司与客户项目的图纸和模型均为经过处理的版本，以保护保密信息；学术设计资料为本人原创；概念模型与仿真为初步研究，并非经验证的结果。
Link the model to the simulation建立模型与仿真之间的联系
The theoretical design needed to connect the equipment layout and cyclone geometry to the flow, heating and particle behavior considered in the analysis.理论设计需要将设备布置与旋风筒几何，联系到分析涉及的流动、加热和颗粒行为。
Technical Evidence / C1 component model技术证据 / C1 局部模型
Inspect the C1 cyclone geometry, one component of the overall system design.可在此观察 C1 旋风筒几何，它是整体系统设计中的一个局部部件。
Drag to rotate拖动旋转
Design Approach设计方法
Sizing calculations, modeling and simulation选型计算设计，建立模型仿真
System design and CAD系统设计与 CAD
Completed the mechanical design of the overall system and the models and drawings of the three cyclone stages, plus a simplified base model for simulation.完成整体系统机械设计方案与三级旋风筒的模型图纸建立，同时构建便于仿真的基础模型。
Engineering calculations工程计算
Started from the standard Stairmand cyclone design and adjusted the key cyclone dimensions to the customer’s required operating conditions.根据常用的Stairmand旋风筒设计，结合客户所需工况要求，调整旋风筒关键结构尺寸
Preliminary COMSOL analysisCOMSOL 初步分析
Simulated the gas flow and material heating in COMSOL. The video shows preliminary results for the first-stage cyclone, C1: how particles move in the gas flow and how they heat up.利用COMSOL进行流体与物料加热升温仿真分析，视频展示部分第一级旋风筒C1的物料在流体中的运动轨迹与加热温度的初步结果。
Technical Evidence / Preliminary analysis技术证据 / 初步分析
C1 feeding and heating simulationC1 进料加热仿真
Observation观察内容
Particle color shows material temperature: the darker the particle, the hotter it is. The particle paths trace how material moves through the cyclone.粒子颜色深度反映了物料的温度，颜色越深温度越高，同时反映了物料在旋风筒内的运动轨迹。
Design review设计复核
Confirm that the gas-flow direction is correct and that the particle paths and temperature rise match real industrial operating conditions.确保风场方向正确，物料的运动轨迹与温度变化曲线符合实际工业工况。
Calculation, modeling, simulation计算、建模、仿真
- System mechanical design系统机械设计
- 3D geometry / calculations三维几何 / 计算
- COMSOL simulationCOMSOL 仿真
- Design review设计复核
The equipment layout and CAD geometry define the objects used in the calculations and simulation. Interpreting numerical results requires the original process inputs, boundary conditions and mesh records.设备布置与 CAD 几何定义计算和仿真的对象。解读数值结果需要原始工艺输入、边界条件及网格记录。
Theoretical design records理论设计成果
The completed theoretical design comprises system CAD models, engineering calculations and COMSOL analysis.已完成的理论设计成果包括系统 CAD 模型、工程计算与 COMSOL 分析。